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Primary Current Injection Tester

Primary Current Injection Tester

The Primary Current Injection Tester is a device used to generate high currents, typically designed for various electrical debugging, load testing, and special process applications.

Product Introduction

Product Introduction

 

Primary Current Injection Tester is the necessary equipment in places of strong current. It is widely used in power plants, power distribution stations, electrical manufacturers, research institutes and other departments. The equipment has the characters of short-term or intermittent system, small size,light weight and easy maintenance and so on.

HTY1703

 

Technical Parameters

 

Type specification

Capacity(kVA)

Elementary

Secondary

Boundary dimension(mm),Length×relax×high-priced

Weight

(kg)

Structural style

V1

A1

V2

A2

DDG-500

3

220

15

6

500

430×338×550

48

an organic whole

DDG-1000

6

220

27

6

1000

500×380×600

80

an organic whole

DDG-2500

15

380

39.5

6

2500

600×430×790

145

an organic whole

DDG-4000

24

380

63

6

4000

640×450×820

180

an organic whole/fission

DDG-5000

30

380

79

6

5000

600×430×900,300×500×500

145,135

fission

DDG-6000

36

380

95

6

6000

600×430×900,300×500×500

150,140

fission

DDG-8000

48

380

126

6

8000

600×450×950,350×550×550

180

fission

DDG-10000

60

380

158

6

10000

800×600×1100,380×550×600

200

fission

 

Product Features

 

1. The primary current injection tester has two ammeters for size range monitoring.

2. The autotransformer can be freely adjusted.

3. Status indicator light, button control, easy to operate.

4. The overall separable structure is easy to move.

product-478-319

 

Advantage of Primary Current Injection Tester

 

1.Verify the protective relay: Ensure that the relay responds accurately to fault conditions.

2.Test current transformer (CT): Simulate high current to verify CT performance.

3.Simulate fault conditions: Generate high current to simulate real-world fault scenarios.

4.Calibration: Provides a reliable method for calibrating protective equipment.

Improve system reliability: Ensure that the protection system is correctly activated in actual fault events.

 

Application Scenarios of Primary Current Injection Tester

 

1, Electrical equipment testing and maintenance
1. Electrical equipment and component testing:
Overload test: Test the operating capacity of electrical equipment under conditions exceeding the rated current, and evaluate its overload protection performance.
Temperature rise test: By using high current to heat up the equipment, measure the temperature rise of each part of the equipment to ensure its safety during normal operation.
Voltage withstand test: to test the insulation performance of electrical equipment under high voltage and high current, in order to prevent equipment failure or safety accidents caused by insulation damage.
Circuit breaker test: Test the cutting ability of the circuit breaker under overload current and short-circuit current, ensuring that it can quickly operate in the event of a power grid fault and protect the safety of the power grid.
Contactor and relay testing: Verify the operating characteristics and reliability of these control components under specified currents, ensuring the accuracy and stability of the control circuit.
2. Cable and busbar testing:
Test the bearing capacity and insulation performance of cables and busbars under overload current, and evaluate their operational safety and reliability.

2, Materials Research and Processing
1. Material conductivity testing:
In the fields of materials science and engineering, primary current injection testers can be used to test the conductivity of different materials, providing a basis for material selection and application.
2. Metal melting and welding:
Through electric heating, a high current generator can quickly heat and melt metal materials for processes such as metal casting and welding.

3, Research and Teaching
1. Research experiment:
In scientific research experiments in fields such as power electronics, electrical transmission, and electromagnetic fields, high current generators can be used to simulate actual working conditions and provide necessary experimental conditions for scientific research.
2. Teaching demonstration:
In the teaching of electrical majors in universities and vocational colleges, primary current injection testers can be used for teaching demonstrations and experimental operations, helping students intuitively understand the principles of current generation, transmission, and control.

4, Industrial Automation and Other Applications
1. Industrial automation:
In industrial applications such as motor testing and control, electroplating, and electrolysis, primary current injection testers can be used to provide the required current output, ensuring smooth production processes.
2. Power system simulation and fault analysis:
By simulating various fault scenarios in the power system, such as short circuits, ground faults, etc., primary current injection testers can be used to evaluate the stability and disturbance resistance of the power system, providing important references for the operation and maintenance of the power system.
3. Other special applications:
In some special occasions, such as electromagnetic compatibility and interference testing, power electronic device testing, etc., high current generators can also play an important role.

 

After-sales Service

 

Wuhan UHV Power Technology Co., Ltd. , our after-sales service is designed to give you complete peace of mind. We provide professional installation, commissioning, and hands-on training to help your team get familiar with the equipment quickly and start using it as soon as possible. We stand behind every product with a one-year warranty and lifetime maintenance – during the warranty period, we repair mechanical failures and replace damaged parts free of charge (excluding human factors or force majeure). Even after the warranty expires, we only charge reasonable costs for repairs. You also enjoy lifetime free software upgrades whenever available. Our response time is within 12 hours – when you call for repair, our after-sales engineer will provide a clear solution or, if needed, arrange to reach your equipment site. Additionally, we conduct regular return visits each year and offer ongoing technical support via email or messaging at any time. That's how we ensure you are never left alone after your purchase.

2

 

Why choose us?

 

When you choose Wuhan UHV Power Technology Co., Ltd., you choose a partner committed to speed, quality, and reliability. From your first inquiry, we provide a quotation within one hour and a complete technical solution within 24 hours. A product demo is always available to prove our capabilities before you commit. Once you place an order, we strictly follow the contract, keep you updated on production progress, and guarantee on-time delivery. With exports to nearly 100 countries – including Malaysia, Indonesia, Saudi Arabia, the UAE, the United States, Australia, Argentina, and Brazil – our international experience is both deep and proven. Our clean, modern production facilities and well-organized office environment reflect the professionalism we bring to every project. Behind every product stands a dedicated R&D and QC team that performs rigorous factory acceptance testing before shipment. After your purchase, we respond to any inquiry within six hours, offer a full 12-month warranty, provide overseas training support, and schedule regular return visits. We also offer optional extended warranty, rental services, customization, and authorized calibration. All of this is delivered at competitive prices – because we believe high-quality testing equipment should never be out of reach.

 

5-7

 

HTY1718

483

484

485

 

FAQ

 

Q: What is the difference between primary and secondary injection testing?

A: Primary injection tests the complete loop (CTs, wiring, relays, breakers) under real high-current conditions. Secondary injection only tests the relay by injecting a small signal into its secondary terminals, bypassing the CT and primary wiring.

Q: How long can I run the primary current injection tester at maximum current?

A: Most testers have a limited duty cycle. For full-rated current, typical safe operation is 1-3 minutes ON, followed by a cooling period (5-10 minutes). Exceeding this may damage internal components or cables.

Q: What should I check before connecting the primary current injection tester?

A: Verify the breaker or CT is de-energized and isolated. Ensure all connections are clean and tight. Check that test cables are rated for the intended current. Confirm the protection relay is enabled and set correctly.

Q: What maintenance does the primary current injection tester require?

A: Annual calibration is recommended to ensure current and timing accuracy. Regularly inspect test cables for damage. Keep cooling vents clear. For oil-cooled or heavy-duty units, check fluid levels and fan operation per the manufacturer's schedule.

Q: What is after-sales service?

A: Our company provides free consulting services, one-year warranty, and uses various methods such as email communication, video calls, and technical on-site visits to promptly solve any after-sales problems for customers.

 

We are a professional Primary Current Injection Tester manufacturers in China.We can provide the best professional Primary Current Injection Tester for sales and competitive price. If you are looking for Primary Current Injection Tester supplier, we are a good choice.


Contact us to get Primary Current Injection Tester price.

 

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